Validations: Filters, Single-Use Systems & Bags

Auditing Contract Manufacturers for SUS Controls

Auditing Contract Manufacturers for SUS Controls Auditing Contract Manufacturers for SUS Controls As the pharmaceutical industry increasingly relies on contract manufacturers for single-use systems (SUS), it becomes paramount to ensure that these partnerships maintain the highest standards of quality and compliance. This article outlines a detailed, step-by-step guide for auditing contract manufacturers specifically focusing on extractables and leachables (E&L) controls,…

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Decision Trees for SUS Material Selection

Decision Trees for SUS Material Selection Decision Trees for SUS Material Selection In the evolving field of pharmaceutical manufacturing, especially concerning single-use systems (SUS), understanding the selection of materials is paramount. In this comprehensive guide, we delve into the decision trees for selecting SUS materials with a strong focus on filters, extractables and leachables (E&L), and establishing analytical evaluation thresholds…

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Top SUS E&L Pitfalls—and How to Avoid Them

Top SUS E&L Pitfalls—and How to Avoid Them Understanding Extractables and Leachables (E&L) in Pharmaceutical Packaging Extractables and leachables (E&L) are substances that can migrate from packaging or containment systems into pharmaceutical products. For pharmaceutical professionals, presenting a robust understanding of E&L is crucial to ensure product quality and compliance with regulatory standards such as those outlined by the FDA…

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Integrating SUS E&L into PPQ and CPV

Integrating SUS E&L into PPQ and CPV Integrating SUS E&L into PPQ and CPV In the pharmaceutical and biopharmaceutical industries, ensuring the safety and efficacy of products is paramount. One critical aspect of this process is the evaluation of extractables and leachables (E&L) from packaging and delivery systems, particularly single-use systems (SUS) such as filters, bags, and other components. This…

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SUS in Continuous Manufacturing: Dynamic E&L Considerations

SUS in Continuous Manufacturing: Dynamic E&L Considerations SUS in Continuous Manufacturing: Dynamic E&L Considerations The emergence of single-use systems (SUS) in continuous manufacturing has drawn significant attention due to its potential to streamline processes and reduce contamination risks. However, with these advancements come concerns regarding extractables and leachables (E&L) that can impact product safety and efficacy. This tutorial will provide…

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Failure Investigations: SUS-Related Contamination Cases

Failure Investigations: SUS-Related Contamination Cases Failure Investigations: SUS-Related Contamination Cases Introduction to Extractables and Leachables in Single-Use Systems The growing use of single-use systems (SUS) in the pharmaceutical and biopharmaceutical industries provides a variety of benefits, including reduced cleaning validation, decreased risk of cross-contamination, and improved operational efficiency. However, alongside these advantages, a comprehensive understanding of extractables and leachables (E&L)…

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Regulatory Language for SUS in Filings

Regulatory Language for SUS in Filings In the continuously evolving landscape of biopharmaceutical manufacturing, understanding regulatory language surrounding single-use systems (SUS), packaging technologies, and extractables and leachables (E&L) is paramount. This step-by-step guide provides comprehensive insights into how professionals can align their filings with the requirements of regulatory authorities such as the US FDA, EMA, and UK MHRA. We will…

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Visual Inspection & Defects: Particulates vs Leachables

Visual Inspection & Defects: Particulates vs Leachables Visual Inspection & Defects: Particulates vs Leachables Introduction to Extractables and Leachables Extractables and leachables (E&L) are critical parameters in the pharmaceutical and biopharmaceutical manufacturing processes, particularly concerning the integrity of container closure systems and the materials used in single-use systems (SUS). E&L studies evaluate the safety and efficacy of pharmaceutical products by…

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E&L in Sterile Systems: Aseptic Connections and Integrity

E&L in Sterile Systems: Aseptic Connections and Integrity E&L in Sterile Systems: Aseptic Connections and Integrity In the pharmaceutical industry, ensuring the integrity and safety of sterile systems is paramount. A critical component of maintaining these standards involves understanding the principles of extractables and leachables (E&L) associated with various packaging and delivery systems. This tutorial will guide professionals in the…

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SUS Validation Files: What to Keep at the Site vs Vendor

SUS Validation Files: What to Keep at the Site vs Vendor In the pharmaceutical industry, specifically in the domains of extractables and leachables (E&L) and packaging qualification, the validation of single-use systems (SUS) such as filters and bags has gained significant attention. Actual practice must be grounded in solid regulatory compliance and scientific rationale. This tutorial will explore the critical…

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